Internal R&D — Prototype v1
WALL-E

Cleaner Robot

A custom-built robot vacuum and mop — designed to fix the problems the market hasn't solved.

~$661
First build cost
~2 months
Time to build
$0–$250
Iteration cost
The Problem

3 Things Every Robot Vacuum Gets Wrong

Stops on Dark Floors

Stair sensor mistakes black tiles for a cliff — entire rooms left uncleaned.

My fix

Two sensors per corner — one checks reflection, one measures real distance.

Hair Clogs the Brush

Hair wraps around the roller within a few uses. Users cut it out by hand.

My fix

Spiral-fin brushroll guides hair to the ends — not wrapped in the middle.

Gets Lost Mid-Clean

Even $1,500 robots bash into walls and give up before finishing.

My fix

Three sensors working together — if one fails, the other two keep it on track.

Design Decisions

What I Chose and Why

Round Body

Spins in place — zero-radius turns in tight spaces. Industry-proven shape.

340mm
🔌

Single USB-C Port

One cable charges the battery and updates the software. No proprietary connectors.

240W EPR
🔦

Laser Room Mapping

Fires 4,000 pulses per second to map every wall and obstacle — works in the dark.

YDLIDAR T-mini
🔍

Dual Cliff Sensors

IR + Time-of-Flight at each corner. Dark floors no longer trigger false alarms.

4 corners × 2
🧠

Two Computers

One thinks (navigation). One reacts (motors, 1000× per second). Each does one job perfectly.

RPi 5 + STM32
🧹

Smart Mop Lift

Camera detects carpet automatically. Mop pad lifts off the floor before it gets wet.

10mm lift
🚫

No Docking Station — v1

Focus is on building the robot itself. Auto-return and self-charging deferred to v2. Mop pads replaced manually.

Scope cut
Specifications

Key Features

🔋

Battery Life

3S2P Li-ion pack — enough for rooms up to ~1,500 sq ft on a single charge.

~90 min
💨

Suction Power

Mid-to-high range — above most budget robots, below current flagship. Off-the-shelf fan module.

10,000 Pa
🔌

USB-C Charging

Single port — charges the battery and connects for software updates. No proprietary cable.

240W EPR
Investment

What It Costs to Build

🧠 Computers (RPi 5 + STM32)$80
👁️ Sensors (LiDAR, camera, cliff)$116
⚙️ Motors (wheels, brush, suction)$73
⚡ Custom circuit boards$206
🔋 Battery + USB-C charger + cable$91
🏠 3D-printed chassis + wiring$95
First prototype ~$661
The Question Worth Asking

What if we could build a robot vacuum at a fraction of the price?

Off-the-shelf components beat branding margins. First prototype at ~$661, iterations at $0–$250.

~$661
Our build cost
$500–$1,500
Commercial price
What Happens Next

Build Roadmap

1

Design the circuit boards

All 4 boards designed with BOM before anything is manufactured.

1 week
2

Send to factory + order externals (parallel)

JLCPCB sources PCB components from LCSC stock and assembles boards. In parallel, order parts they don't stock: RPi5, LiDAR, motors, battery.

3 weeks
3

Test each board

Power on in isolation. Verify everything works before assembly.

1 week
4

Assemble + first floor test

Full robot assembled. Tested against all success criteria.

1–2 weeks
5

Iterate

Fix, improve, repeat. Each PCB respin adds 2 weeks.

2–4 weeks / round

Want the engineering reasoning? Read the technical decision record →